The raw materials used for Ready mixed Concrete viz. cement, sand, coarse / fine aggregates,
admixtures and water are mixed at a centrally located computer controlled batching plant that monitors weigh-batching,
water-cement ratio, dosage of admixture, moisture content, etc. with precision to produce the Readymix Concrete.
The plant is capable of programming multiple types of mixes for producing different grades of concrete both automatically
and manually.
Readymix Concrete is then transported to the site in transit mixers, in plastic condition, without affecting the composition.
Transit mixers are trucks fitted with rotating drums for carrying Readymix Concrete. The capacity of the transit mixer is 7m3
and scc has enough number of such mixers.
At the construction site , the Readymix Concrete is placed by pumping with concrete pumps which can pump upto 300 m horizontally and 70 m vertically (i.e upto 20 floors), and @ 35 Cum/hr of concrete. This facility equips scc to deliver its Readymix Concrete to places which are otherwise difficult, time consuming and expensive to deliver.
Classification | Grade | Applications |
Ordinary | M10 | PCC (Plain Cement Concrete) e.g. Levelling course, bedding for footing, concrete roads, etc. |
M15 | PCC e.g. Levelling course, bedding for footing, concrete roads, etc. | |
M20 | RCC (Reinforced Cement Concrete) e.g. Slabs, beams, columns, footings, etc. (for mild exposure) | |
Standard | M25 | RCC (Reinforced Cement Concrete) e.g. Slabs, beams, columns, footings, etc. |
M30 | RCC e.g. Slabs, beams, columns, footings, etc. | |
M35 | RCC e.g. Slabs, beams, columns, footings, etc. | |
M40 | RCC e.g. Pre-stressed concrete, slabs, beams, columns, footings, etc. | |
M45 | RCC e.g. Runways,Concrete Roads (PQC), Prestressed Concrete Girders, RCC Columns, Prestressed beams | |
M50 | RCC e.g. Runways,Concrete Roads (PQC), Prestressed Concrete Girders, RCC Columns, Prestressed beams | |
M55 | RCC e.g..Prestressed Concrete Girders and Piers | |
High Strength | M60 - M80 | RCC work Where high compressive strength is required such as high rise buildings, long span bridges, ultra-thin white topping etc and constructions in aggressive environment e.g. Spillways of dams, coastal construction |
In our RMC we are not settled only with regular concrete supplies. The quest for customer excellence motivates Ready Mixed Concrete to engage in a continuous process of product development that is customer oriented leading to the introduction of a host of new products, services and solutions.
Types of Special Concrete | Application |
---|---|
High Volume Fly Ash Concrete | Mass concrete,raft foundation,roads,pavements etc.. |
Silica fume concrete | All high strength concrete applications in extreme environmental exposure condition like marine structure etc. |
GGBS, Slag based concrete | All underground RCC application requiring high chemical resistance and enhanced durability |
Ternary blend concrete | All RCC application directly in contact with aggressive soil / chemicals in marine environment and in sewage / effluent treatment plants |
Light weight concrete | Repair and rehabilitation work, for thermal insulation, light weight structural fill, and light weight pre - cast panel etc |
Corrosion resistant concrete | All types of RCC applications in high water table area including work near coastal areas, water tanks, etc |
GGBS, Slag based concrete | All underground RCC application requiring high chemical resistance and enhanced durability |
Polymer concrete | Repair and rehabilitation work for floorings and buildings where high early strength is required |
Self Compacting Concrete | Thin sections and elements with congested reinforcements. Recently IS 456 has also included SCC with specifications in its codal provision. |
Coloured Concrete | For architectural and aesthetic use |
Fibre-reinforced Concrete | For concrete with higher ductility and abrasion/erosion resistance |
Pervious Concrete | Concrete for parking areas, pavements, drive-ways to ensure drainage or rain-water harvesting |
Water-proof Concrete | Terraces, basements, water contact structures |
Temperature Controlled Concrete | Mass concrete, hot-weather concrete etc. |
SCC Concrete Blocks plant is spread across four and half acres land with state-of-the-art plant dedicated to produce Blocks, Pavers & Kerb Stones. An Automated Batching Plant with sophisticated weighing scales that delivers batching accuracy with a maximum variations of 2%. The plant is equipped with a moisture Probe Device used to detect the water content in the batching quantity to maintain and achieve the standard Water Cement Ratio. Every batch goes through a stringent Consistent Compressive Strength Check. Besides strong concrete blocks, the customers have a great advantage of the superior finish of the blocks with IS standards which reduces the mortar consumption during plaster work.
The process of maintaining quality begins from quality checks of the raw materials. SCC Concrete Blocks Plant boasts of a fully equipped laboratory with advanced technology. The lab process begins with: . Raw Material Source Identification. Approval of Raw Material. Pre-production checks that includes Sieve Analysis, Bulk Density, Impact Value, Crushing Value, Flakiness and Elongation . The plant is capable of producing 15000 blocks per day to cater to the large requirement of the market.
SCC Ultra Sand is constructional aggregates producer, that is Manufacturing Sand (M-Sand), Plastering Sand, Gravels, Wet mix, GSB(Granular Sub Base) etc.
The use of manufactured sand as a replacement for river sand is increasing with the ban on sand mining implemented by different states. The other factors are the general decline in the availability of river sand and pressure from active environmental groups to protect the nature.
The sand is manufactured in a three stage crushing process. The raw material is either granite or basalt rock. The VSI which is also referred as sand making machine is in the Tertiary Stage. The process adopted is similar to the river sand generation by nature. The VSI applies the principle of rock on rock collision at a high velocity shaping the sand particles.
The plant works on the principle of continuous feed in closed circuit and adopts the technique synonymous and comparable to nature's production of river sand. The complete manufacturing process takes minutes when compared to the nature which happens over millions of years.
According to industry reports there is a major shift in the mindset of the Construction Industry towards exploring substitutes for river sand. Across the world, there is growing support for manufactured sand usage in the production of concrete. The properties of particle shape, consistent gradation and zero impurities are the reason for the preference by structural consultants and concrete technologists. The imperative need for clean sand, eliminating the constraints of river sand like availability, price fluctuation etc, have made manufactured sand the perfect substitute for river sand.
It is accepted fact that sand plays a very important role in the production of concrete. The features of workability, strength and durability are directly dependent on the properties of the sand used in the making of concrete.
We are a design and build company providing seamless project management through close interaction with our clients.
SCC Construction has built a strong reputation for delivering a quality service, on time, and at a competitive price. We pride ourselves on being skilled and experienced in all aspects of civil construction. Also combined with our extensive knowledge of the upper market, we have established ourselves as major player in this industry.
We undertake a variety of projects for a wide range of clients – from small private developments to large Government projects. Our unique and flexible project management systems ensure that a positive outcome is achieved regardless of size or nature of the project.
We use high quality raw material throughout our service in every field as we are one of the renowned quality centric organization and quality is our utmost priority. We procure the raw material from quality driven organization that is checked at the quality inspection unit as to provide unique quality service to our esteemed clients. These raw materials are processed in our very own, SCC Ultra Sand plant which has been built over acres of land using international equipment and technology. We offer services after complete planning and designing of the project. Every new project is considered as a challenge for the organization to improve, innovate and implement better solutions.